A Division of Bay Verte Machinery

Maintaining Decorative Concrete Sealers

“Beauty is in the eye of the beholder.” The origin of this phrase traces its roots back to ancient Greece, but the speaker might just as well have been talking about modern stamped concrete. Once that elusive beauty is captured, the trick is to properly maintain your stamped concrete so it remains sound and looks good for many years to come.

Common Causes of Staining

There are many contaminants that can stain concrete or acrylic sealers. Some of the common sources include:

  • Decaying leaves that produce tannic acid
  • Fertilizers & lawn chemicals
  • Rust & oxidation from furniture, buildings, roofs, etc.
  • Food & beverage spills
  • Grease & oil spills
  • Automotive chemicals

Your concrete sealer is durable, resilient and attractive, but it requires some basic effort to minimize stains throughout its serviceable life. Some suggestions include:

  1. Clean drips and spills as soon as they occur.
  2. Use a mild detergent if necessary. Don’t use cleaners/degreasers with harsh solvents, as they will damage the sealer.
  3. Place drip/spill barriers below and in front of grills and other stationary sources of stains.
  4. Re-paint rusting patio furniture, planters, etc.
  5. Replace/repair leaky gutters & downspouts that may be sources of oxidized metals, or roofing materials.
  6. Routinely rinse off your concrete.
  7. Do not allow mowers, lawn equipment or other potential sources of leaks and drips to dwell on decorative concrete.

Don’t Jump the Gun on Stripping

If you’re sealer is looking a little worn, don’t jump to the conclusion that it needs to be removed. Strippers contain harsh chemicals that pose a health risk, are harmful to lawns and landscaping, and produce residue that can’t be hosed down the drain. As a result, stripping or removal of a concrete sealer should be a last resort.

There is a common misperception that when a decorative sealer loses its gloss, it has also worn away. But decorative sealers can lose their gloss long before they lose the ability to protect your concrete from stains, freeze/thaw cycles, and other means of damage. As a result, concrete sealers are often applied with greater frequency than necessary and tend to “build up.”

Over time, this build up can cause problems of its own, including:

  1. Loss of “breathability,” resulting in whitening or delamination.
  2. Bubble formation as solvent is trapped at greater coating depth.
  3. A “gummy” or incomplete cure from trapped solvent.
  4. Bubble formation from entrapped air.

Try a Repair First

If your solvent-based sealer has bubbled or exhibits signs of whitening and delamination, the best advice is to repair the coating rather than remove it. These lacquer systems can frequently be re-paired with careful use of xylene (or xylol).

  1. Power wash the sealer and allow to dry overnight.
  2. Lightly saturate a small area with xylene and allow to dwell on the sealer for two minutes. This re-solvates the sealer.
  3. Gently back roll with a solvent- resistant roller cover to break any bubbles or remove whitening/delamination.
  4. Repeat the process in small areas until the entire area has been repaired.
  5. Allow the solvent to evaporate and the sealer to cure on the concrete surface.

This process will solve most of the common sealer issues. Some localized spots may require more than one treatment.

Spring Concrete Hazards

Many parts of the country are just emerging from one of the most severe winters in recent memory. The volume of snow and extreme cold has been more than a nuisance; it has indirectly contributed to increased damage to concrete surfaces.

Damage Caused by Ice Melts

The harsh weather resulted in greater use of ice melt chemicals on our roads and walkways. In fact, the volume of ice melt usage was so great that many municipalities and retail stores were unable to maintain sufficient inventory for the increased demand. And although ice melt chemicals are necessary to ensure our safe footing and driving, they do cause damage to our driveways, sidewalks and walkways.

  • Each application of an ice melt chemical creates an artificial freeze/thaw cycle as it melts snow and ice, creating water that is eventually absorbed into concrete where it refreezes. As water freezes it expands, damaging concrete surfaces with scaling, spalling and surface delamination.
  • Highly absorptive aggregates or “chert” are particularly susceptible to freeze/thaw damage as they soak up the melt water created by ice melt chemicals, freeze and expand, creating readily identifiable “pop outs” at the substrate surface.
  • Ice melts that contain chlorides can damage concrete by promoting carbonation, or “chalking”.• Chlorides also migrate to structural rebar, causing corrosion that can delaminate a layer of concrete and create a “pot hole”.

As a result of the severe winter and high consumption of ice melts, damage may be more prevalent this year than most. Use of a penetrating silane or siloxane water repellent such as Aquanil™ Plus 40, Aquanil™ Plus 40-A or Spall Guard™ WB 10% creates an effective barrier to the damaging effects of ice melts and chlorides.

Concrete has a very high compressive strength, but relatively low tensile strength (typically 1/10th its compres-sive strength). As a result, it is particularly susceptible to freeze/thaw damage, particularly during its fi rst winter. The less “mature” concrete is before that fi rst winter, the greater the chance it will suffer freeze/thaw damage. Using a product like Silencure™-A or Silencure™SRT to cure and protect late season pours will help prevent freeze/thaw damage during that critical fi rst winter.

Spring Moisture Problems

Even as winter recedes, spring weather presents challenges of its own. Melting snow, spring rains and higher water tables mean your concrete is constantly wicking moisture from the ground. Because concrete is porous, this water passes through in the form of water vapor, which may overwhelm the Moisture Vapor Transmission (MVT) or “breathability” of a fi lm forming sealer. Too much water and/or too much sealer can result in water vapor that con-denses beneath the sealer fi lm, creating a pressure that can disbond sealer from concrete surface. This phenomenon is often referred to as “whitening” or “frosting” due to its appearance.

In severe cases, the accumulating moisture will create enough pressure to disbond a weak layer of concrete paste, appearing as scaling or spalling.

Some spring weather is so wet that any coating will be overwhelmed by the volume of moisture passing through concrete. In fact, some local geology creates areas that are always wet, or have an excess of ground water. In those cases it may be advisable to consider use of a fully breathable penetrating sealer rather than a film former.

Temperature Problems

Spring weather also presents unique challenges to water based sealers, which are vulnerable to low temperatures and high humidity. These water based products undergo a process of film formation known as “coalescence”. As water evaporates, discrete acrylic molecules come together (coalesce) to forma film. But in order to do so, they require a minimum energy in the form of temperature (50° F / 10° C). That energy is both a function of ambient air temperature, and substrate temperature.

In the spring it’s common to reach daytime highs in excess of 50° F (10° C), with nighttime temperatures considerably lower. Soil and concrete within the ground, require a lot of time and energy to warm up. As a result, slab on grade concrete generally takes much longer than you think to achieve adequate temperature for a water based product.
Use of water based products in sub-optimum temperatures can result in:

  • “Blushing” or a milky appearance within the coating due to incomplete film formation. An incompletely coalesced fi lm may often be repaired by use of a xylene wash within the first 48 hours.
  • Complete lack of film formation, in which discrete acrylic particles never coalesce. They simply dry on the concrete surface appearing like powdered sugar. Complete lack of film formation cannot be salvaged. The surface must be swept clean and fresh coating applied.

Remember, it’s not enough that a daytime high reaches 50° F (10° C). Both the air temperature and substrate temperature must be above 50° F (10° C), and remain there long enough, for water based coatings to properly cure.

Staining Problems

Stains can occur in concrete and within sealers from a variety of common sources. You may find the tannic acid from decaying leaves have left a tenacious stain. If that happens, try a good power wash. If necessary, judiciously apply a solvent like xylene or acetone on the stain and wipe with a clean, white, lint-free cloth to remove the stain. Afterward, apply a thin coat of sealer over the area if necessary.

Ordinary lawn and garden chemicals such as fertilizers can stain concrete and sealers. The same goes for automotive products such as gasoline, greases, oils, fluids and cleaning products. Be careful when using them to avoid contact with your concrete. Quickly clean any accidental exposures.

Year Round Protection

As the snows recede, spring both reveals damage to concrete and sealers, and begins a host of new sources for damage. Choosing the right high quality sealing product will improve the appearance of your concrete and help protect your investment throughout the year.

How To Fix Decorative & Stamped Concrete Sealing Problems

In this new video from ChemMasters, find out how to solve some of the most common problems when dealing with decorative & stamped concrete.

The experts at ChemMasters includes:

  • Best practices for fixing common sealing problems on decorative & stamped concrete
  • Repair bubbles & Whitening
  • Repair uneven application including roller marks and sprayer marks
  • Repair over application of solvent based acrylic coatings.

Contact us at The Power Tool Store for more information on ChemMaster products.