Many parts of the country are just emerging from one of the most severe winters in recent memory. The volume of snow and extreme cold has been more than a nuisance; it has indirectly contributed to increased damage to concrete surfaces.
Damage Caused by Ice Melts
The harsh weather resulted in greater use of ice melt chemicals on our roads and walkways. In fact, the volume of ice melt usage was so great that many municipalities and retail stores were unable to maintain sufficient inventory for the increased demand. And although ice melt chemicals are necessary to ensure our safe footing and driving, they do cause damage to our driveways, sidewalks and walkways.
- Each application of an ice melt chemical creates an artificial freeze/thaw cycle as it melts snow and ice, creating water that is eventually absorbed into concrete where it refreezes. As water freezes it expands, damaging concrete surfaces with scaling, spalling and surface delamination.
- Highly absorptive aggregates or “chert” are particularly susceptible to freeze/thaw damage as they soak up the melt water created by ice melt chemicals, freeze and expand, creating readily identifiable “pop outs” at the substrate surface.
- Ice melts that contain chlorides can damage concrete by promoting carbonation, or “chalking”.• Chlorides also migrate to structural rebar, causing corrosion that can delaminate a layer of concrete and create a “pot hole”.
As a result of the severe winter and high consumption of ice melts, damage may be more prevalent this year than most. Use of a penetrating silane or siloxane water repellent such as Aquanil™ Plus 40, Aquanil™ Plus 40-A or Spall Guard™ WB 10% creates an effective barrier to the damaging effects of ice melts and chlorides.
Concrete has a very high compressive strength, but relatively low tensile strength (typically 1/10th its compres-sive strength). As a result, it is particularly susceptible to freeze/thaw damage, particularly during its fi rst winter. The less “mature” concrete is before that fi rst winter, the greater the chance it will suffer freeze/thaw damage. Using a product like Silencure™-A or Silencure™SRT to cure and protect late season pours will help prevent freeze/thaw damage during that critical fi rst winter.
Spring Moisture Problems
Even as winter recedes, spring weather presents challenges of its own. Melting snow, spring rains and higher water tables mean your concrete is constantly wicking moisture from the ground. Because concrete is porous, this water passes through in the form of water vapor, which may overwhelm the Moisture Vapor Transmission (MVT) or “breathability” of a fi lm forming sealer. Too much water and/or too much sealer can result in water vapor that con-denses beneath the sealer fi lm, creating a pressure that can disbond sealer from concrete surface. This phenomenon is often referred to as “whitening” or “frosting” due to its appearance.
In severe cases, the accumulating moisture will create enough pressure to disbond a weak layer of concrete paste, appearing as scaling or spalling.
Some spring weather is so wet that any coating will be overwhelmed by the volume of moisture passing through concrete. In fact, some local geology creates areas that are always wet, or have an excess of ground water. In those cases it may be advisable to consider use of a fully breathable penetrating sealer rather than a film former.
Spring weather also presents unique challenges to water based sealers, which are vulnerable to low temperatures and high humidity. These water based products undergo a process of film formation known as “coalescence”. As water evaporates, discrete acrylic molecules come together (coalesce) to forma film. But in order to do so, they require a minimum energy in the form of temperature (50° F / 10° C). That energy is both a function of ambient air temperature, and substrate temperature.
In the spring it’s common to reach daytime highs in excess of 50° F (10° C), with nighttime temperatures considerably lower. Soil and concrete within the ground, require a lot of time and energy to warm up. As a result, slab on grade concrete generally takes much longer than you think to achieve adequate temperature for a water based product.
Use of water based products in sub-optimum temperatures can result in:
- “Blushing” or a milky appearance within the coating due to incomplete film formation. An incompletely coalesced ï¬ lm may often be repaired by use of a xylene wash within the first 48 hours.
- Complete lack of film formation, in which discrete acrylic particles never coalesce. They simply dry on the concrete surface appearing like powdered sugar. Complete lack of film formation cannot be salvaged. The surface must be swept clean and fresh coating applied.
Remember, it’s not enough that a daytime high reaches 50° F (10° C). Both the air temperature and substrate temperature must be above 50° F (10° C), and remain there long enough, for water based coatings to properly cure.
Stains can occur in concrete and within sealers from a variety of common sources. You may find the tannic acid from decaying leaves have left a tenacious stain. If that happens, try a good power wash. If necessary, judiciously apply a solvent like xylene or acetone on the stain and wipe with a clean, white, lint-free cloth to remove the stain. Afterward, apply a thin coat of sealer over the area if necessary.
Ordinary lawn and garden chemicals such as fertilizers can stain concrete and sealers. The same goes for automotive products such as gasoline, greases, oils, fluids and cleaning products. Be careful when using them to avoid contact with your concrete. Quickly clean any accidental exposures.
Year Round Protection
As the snows recede, spring both reveals damage to concrete and sealers, and begins a host of new sources for damage. Choosing the right high quality sealing product will improve the appearance of your concrete and help protect your investment throughout the year.
As those of in Wisconsin and the Upper Midwest can attest to, simply because the weather gets colder and snow starts to fly, that doesn’t mean the work can stop. Pouring concrete in cold weather can present a special set of challenges. Concrete needs to dry and cure properly in order to maintain safe levels of strength and integrity, which means it needs to be protected from freezing shortly after pouring. Here is where the concrete blanket comes into play.
According to the American Concrete Institute, concrete is exposed to cold weather conditions whenever the average daily temperature is below 40ºF and the air temperature doesn’t rise above 50ºF for more than half of any 24-hour period. In these conditions, the concrete may be in danger of freezing and the cold weather can interfere with the setting and curing process. If local weather trends indicate you might be facing these conditions as you pour or manage the concrete, you should plan to take precautions against cold weather.
While there are many ways to keep curing concrete at an adequate temperature, concrete blankets are one of the easiest and most cost efficient ways to insure you get the results you’re looking for. Along with other concrete supplies, The Power Tool Store & Bay Verte Machinery is proud to offer Grib-Rite concrete curing blankets for those working in the Wisconsin Winters.
- Grip-Rite concrete curing blankets provide proven jobsite performance in maintaining heat of hydration, particularly during the critical early stages of concrete curing
- Available in three styles, Grip-Rite is the only blanket on the market with a low 0.87 Perm rating, providing superior vapor block during curing
- Each blanket individually wrapped in weather resistant poly tarp and secured with banding
- These blankets stack, ship and store better than any blanket on the market
In this new video from ChemMasters, find out how to solve some of the most common problems when dealing with decorative & stamped concrete.
The experts at ChemMasters includes:
- Best practices for fixing common sealing problems on decorative & stamped concrete
- Repair bubbles & Whitening
- Repair uneven application including roller marks and sprayer marks
- Repair over application of solvent based acrylic coatings.
Contact us at The Power Tool Store for more information on ChemMaster products.